In the Box

Included with each order:

• One black jig body
• Two orange sliders
• One orange storage hook
• One orange fence
• Two M4x25mm screws stored safely inside the jig for use as a clamping alternative
• One M3.5x15mm screws for the hook
• A2 stainless steel machine bolts to secure sliders in place

Options

Size

• Tubular Pro – 50 – 66 mm length x 24 – 30 mm width, 34 – 46 mm door thicknesses, 2/2.5/3/3.5mm integrated depth sets
• Bathroom Lock Jig – 124 – 166 mm length x 22 – 28 mm width, 34 – 56 mm door thicknesses, 1.5/2/2.5/3/3.5/4mm integrated depth sets

Jig Usage

Designed to be used with a 16mm bush or a guided template profiler router bit up to 15mm in diameter. This sort of bit has a bearing that allows the blade to run around the guide without cutting it. I recommend the Trend 1/4″ 12.7mm x 9.5mm C121BX1/4TC (Toolstation code 441051) as shown in pictures. The router bit is not included.

To quickly set the router depth using the integrated cut-out:

• Check the your latch plate thickness in mm, select the closest depth set cut-out as detailed on the jig
• This will be the recess depth, do not proceed with these steps if none available closely match
• Turn the jig upside down with the fence facing upwards
• Place your cutter over the selected cut-out for your latch
• Push the cutter as far as it will go into the cut-out then secure the blade at this depth
• You have now set your cutter depth and are ready to recess your latch face plate

• MANUAL SCREWDRIVER STRONGLY RECOMMENDED FOR FOLLOWING STEPS
• Loosen the bolts on both sliders
• Move the sliders to the correct location for your latch (you can insert your face plate into the jig as a guide if using a profiler bit, add a 4mm spacer if using a 16mm bush)
• Tighten the bolts back up to fix both sliders in place.
• The fence is easily adjusted once the position of the face plate is marked on the door

Once the depth and recess size has been set, mark the desired location of the face plate on the door. Set the fence to the largest setting, then clamp the jig to the door in the correct position for the length. Loosen the fence bolts, then carefully slide the jig body to line up the width adjustment with your markings. Tighten the fence bolts back up to lock it in place. Position the router carefully within the jig before switching it on. Once the cut has been made, ensure the router has fully stopped before removing it from the jig. These steps will help prevent accidental damage to the jig.

I recommend you trial the above steps on a spare piece of wood first to make sure you have setup the jig correctly for your face plate before making any cuts on the door.

Note

Exact colour may vary subject to filament availability. Some small visual imperfections is normal for additive manufacturing, strength and function is not effected.