In the Box

Included with each full kit ordered:

• One two-tone black-orange standard door face plate jig
• One two-tone black-blue slimline door lining striker plate jig
• One orange backset gauge
• One orange 3mm pilot hole insert for screws and centre of door face plate
• One blue 3mm pilot and dust box guide
• One blue storage hook
• One M3.5x15mm screws for included hook
• Two integrated cut-outs in the blue lining jig to easily set the recommended depths for both door(D) and lining(L) faceplates
• Two M4x25mm screws to fix jigs together and provide a fixing alternative to clamps (3 door size model gets six screws, extra used to secure removeable fences in place)

Options

Package

• Accessories Only – Includes backset gauge, storage hook, door pilot insert & lining pilot dust box guide
• Door Jig Only – Includes 58 x 27 mm door jig
• Lining Jig Only – Includes 70.5 x 29 x 39 mm lining jig
• Full Kit – Includes all the above

Door Thickness

• 35mm – Fixed fence suitable for 35mm doors only
• 35 + 40 + 44 mm – Reversible fences suitable for 35mm, 40mm and 44mm doors. The fences are held securely in place while in use by the supplied M4x25mm screws

These jigs can be quickly scaled to fit any door size or hardware, please contact me if you require a size or combination of sizes that is not listed

Jig Usage

Designed to be used with a guided template profiler router bit up to 15mm in diameter. This sort of bit has a bearing that allows the blade to run around the guide without cutting it, I recommend the Trend 1/4″ 12.7mm x 9.5mm C121BX1/4TC (Toolstation code 41051). The router bit is not included.

To quickly set the router depth using the integrated cut-outs:

• Check the your tubular latch matches the thickness in mm given on the jig near the arrows
• The door depth side is labelled “D” e.g “3D” and the lining depth side is labelled “L” e.g “3L”
• This will be the recess depth, do not proceed with these steps if it does not closely match your hardware
• Turn the jig upside down with the blue side facing upwards
• Place your cutter over the selected cut-out hole
• Push the cutter as far as it will go into the cut-out then secure the blade at this depth
• You have now set your cutter depth and are ready to recess your face plate

Once the depth has been set, secure the jig on your door or door frame in the correct location. Position the router carefully within the jig before switching it on. Once the cut has been made, ensure the router has fully stopped before removing it from the jig. These steps will help prevent accidental damage to the jig.

Note

Exact colour may vary subject to filament availability. Some small visual imperfections is normal for additive manufacturing, strength and function is not effected.